China OEM Lower Price Cycloidal Drive Transmission Gearbox Bwe Xwe Pin Wheel Cycloidal Gearbox components of gearbox

Product Description

         SC Transmission Cycloidal gearbox Cyclo Drive

        Lower price cycloidal drive transmission gearbox BWE XWE pin wheel cycloidal gearbox

Product Description

 

Cycloidal Speed Reducer

owing to excellent assistance, a variety of high quality products and solutions, aggressive costs and efficient delivery, we take pleasure in an excellent popularity amongst our customers. We are an energetic business with wide market for Cycloidal Speed Reducer, Helical Gear Box , Cycloidal Pinwheel Speed Reduc… , Electric Motor Gearbox , Our company is continuing to serve customers with high quality, competitive price and timely delivery. We sincerely welcome friends from all over the world to cooperate with us and enlarge our business. If you are interested in our products, please feel free to contact us. We would love to provide you with further information.

Application:
Cycloidal reducer adopts meshing cycloid pin gear, planetary transmission principle, so usually also called planetary cycloid reducer, planetary cycloidal reducer can be widely used in petroleum, environmental protection, chemical, cement, transport, textile, pharmaceutical, food, printing, lifting, mining, metallurgy, construction, power generation and other industries, as a driver or reduction gear, the machine is divided into horizontal, vertical, biaxial and straight league such as assembly way. Its unique stable structure in many cases can replace the ordinary cylindrical gear reducer and worm gear reducer, therefore, planetary cycloid gear reducer is widely used in various industries and fields, by the majority of users generally welcome.

Cycloidal Reducer 
Power range:0.12-90KW
Transmission ration range:7-650000
Output torque(Kn.m):top to 30

Characteristic:
High speed ratio and high efficiency single-stage transmission can achieve a deceleration ratio of 1:87, and the efficiency is more than 90%. If multi-stage transmission is used, the deceleration ratio will be larger.
Because planetary transmission principle is adopted, the input shaft and output shaft are on the same axis line, so that the machine model can get the smallest possible size.
The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is larger, and the mechanism of balancing machine parts makes the vibration and voice limited to a minimum.
Reliable use and long service life because the main parts are made of high carbon chromium steel, high strength is obtained by quenching (HRC58-62), and rolling friction is used in some transmission contacts, so the service life is long.
 

Product Parameters

 

 

Company Profile

FAQ

 

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Application: Motor, Machinery, Agricultural Machinery
Gear Shape: Bevel Gear
Step: Single-Step
Type: Worm Reducer
Output Torque: Top to 30 Kn.M
Mount Position: Horizontal/Vertical
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Customization:
Available

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cycloidal gearbox

Efficiency of Cycloidal Gearboxes in Power Transmission

Cycloidal gearboxes offer relatively high power transmission efficiency compared to other types of gearboxes. The efficiency of a cycloidal gearbox depends on various factors, including the design, quality of components, lubrication, and load conditions.

Typically, the power transmission efficiency of a cycloidal gearbox ranges from 85% to 95%. However, this can vary based on several factors:

  • Number of Reduction Stages: Multi-stage cycloidal gearboxes may experience slightly lower efficiency due to multiple gear meshing interactions.
  • Quality and Design: Well-designed and precision-manufactured cycloidal gearboxes tend to exhibit higher efficiency.
  • Lubrication: Proper lubrication is crucial for reducing friction and enhancing efficiency. Insufficient or deteriorated lubrication can lead to efficiency losses.
  • Load Conditions: Higher loads and torque levels can lead to higher friction and lower efficiency. Properly matching the gearbox to the application is essential.

Despite minor efficiency losses compared to some other gearbox types, the benefits of compactness, high torque density, and precise motion control often outweigh the efficiency considerations in many applications.

cycloidal gearbox

Noise and Vibration Considerations in Cycloidal Gearboxes

Cycloidal gearboxes are generally known for their smooth and quiet operation. However, like any mechanical system, they can still exhibit some level of noise and vibration. Here are the key factors to consider:

  • Gear Design: The unique rolling contact design of cycloidal gears contributes to their relatively low noise levels. The teeth engagement is gradual and continuous, reducing impact forces and noise.
  • Lubrication: Proper lubrication is essential to minimize friction and noise. Using high-quality lubricants and maintaining proper lubrication levels can help reduce noise and vibration in cycloidal gearboxes.
  • Precision Manufacturing: Precise manufacturing processes and tight tolerances can help minimize irregularities in gear meshing, which can contribute to noise and vibration.
  • Load Distribution: Proper load distribution among multiple lobes in the cycloidal mechanism can help prevent localized stress concentrations that could lead to vibrations and noise.
  • Bearing Quality: High-quality bearings can contribute to smooth operation and reduce vibrations that could be transmitted to the gearbox housing.
  • Mounting and Installation: Proper mounting and alignment of the gearbox are important to ensure that it operates smoothly and without excessive vibrations.

While cycloidal gearboxes are designed to minimize noise and vibration, it’s important to consider the specific application, environmental conditions, and operating parameters. Regular maintenance, proper lubrication, and selecting the appropriate gearbox size and type can all contribute to reducing noise and vibration levels in cycloidal gearboxes.

cycloidal gearbox

How Does a Cycloidal Gearbox Work?

A cycloidal gearbox operates on the principle of cycloidal motion to transmit rotational power. It consists of a set of components that work together to achieve smooth and efficient motion transmission:

  1. High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
  2. Cycloidal Pins or Rollers: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
  3. Outer Stationary Ring: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
  4. Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.

This motion generates torque that is transferred from the input shaft to the output shaft of the gearbox. The main advantage of a cycloidal gearbox is its ability to provide high torque output in a compact design. The multiple points of contact between the pins and the lobes distribute the load, enhancing the gearbox’s load-carrying capacity.

Cycloidal gearboxes are known for their smooth and controlled motion, making them suitable for applications requiring precise positioning and high torque capabilities, such as robotics, automation, and industrial machinery.

China OEM Lower Price Cycloidal Drive Transmission Gearbox Bwe Xwe Pin Wheel Cycloidal Gearbox   components of gearbox	China OEM Lower Price Cycloidal Drive Transmission Gearbox Bwe Xwe Pin Wheel Cycloidal Gearbox   components of gearbox
editor by CX 2023-11-29